小尺寸芯片點膠不完整怎么辦？
小尺寸的芯片在生產白膠的過程中會經常遇到白膠覆蓋不全，芯片有缺膠，膠水溢出或散落。根據客戶要求，產量必須達到15K/H。是如何解決這些問題的?
In the process of producing white glue, small-sized chips often encounter incomplete coverage of white glue, lack of glue, glue overflow or scattering. According to customer requirements, the output must reach 15K/H. How does alace solve these problems?
產品尺寸相對較小，對配藥精度要求較高，所以alais使用自動配藥機AL3030，配藥時攜帶注射配藥閥AS9000。因為AL3030采用伺服運動控制系統和成熟的軟件系統。可根據需要攜帶任意噴射閥、螺桿閥、多頭計量閥等類型的點膠閥。采用磨削螺桿，重復定位精度可達0.005mm。而AL3030與同行配藥機相比并不高。因此，自動分配器AL3030適用于小芯片尺寸。
The size of the product is relatively small, and the accuracy of dispensing is high. So Alais recommends the use of automatic dispensing machine AL3030, which carries injection dispensing valve AS9000 when dispensing. Because AL3030 adopts servo motion control system and mature software system. It can carry any type of dispensing valve, such as injection valve, screw valve and multi-head metering valve. With grinding screw, the repetitive positioning accuracy can reach 0.005mm. The price of AL3030 is not high compared with that of peer dispensing machine. Therefore, the automatic distributor AL3030 is suitable for small chip size.
如果是小尺寸的芯片配藥，四個位置都需要配藥，產量需要達到15K/H。傳統的計量閥不能滿足生產需要。噴淋點膠閥AS9000采用飛行點膠，大可達60K/H。這就解決了輸出問題。噴淋閥AS9000適用于UV、環氧樹脂、涂料膠粘劑、導熱膠、導電膠等多種液體。AS9000采用高速壓電陶瓷將柱塞旋轉到閥座(噴嘴塞)中，液體(在壓力下)流入柱塞和噴嘴之間的腔內，柱塞撞擊噴嘴產生液滴。小上膠點直徑為0.20mm，連續上膠頻率可達500Hz，也可與任何上膠平臺配套使用。在上膠時，使用AS9000上膠閥和控制器，根據上膠的實際情況，調節上膠的起始時間、關閉時間、上升時間、下降時間、發火行程、計數、氣缸壓力、加熱溫度等，達到要求的上膠效果，提高產量。
If it is a small size chip dispensing, all four positions need dispensing, and the output needs to reach 15K/H. Traditional metering valves can not meet the production needs. Spray dispensing valve AS9000 uses flight dispensing, up to 60K/H. This solves the problem of output. Spray valve AS9000 is suitable for UV, epoxy resin, paint adhesives, thermal conductive adhesives, conductive adhesives and other liquids. AS9000 uses high-speed piezoelectric ceramics to rotate the plunger into the valve seat (nozzle plug). The liquid (under pressure) flows into the cavity between the plunger and the nozzle, and the plunger impacts the nozzle to produce droplets. The minimum gluing point diameter is 0.20 mm, and the continuous gluing frequency can reach 500 Hz. It can also be used with any gluing platform. When gluing, AS9000 gluing valve and controller are used to adjust the starting time, closing time, rising time, falling time, ignition stroke, counting, cylinder pressure, heating temperature, etc. according to the actual situation of gluing, so as to achieve the required gluing effect and increase production.
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